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The semolina is mixed with water to form a stiff
dough with a moisture content of about 30 percent. The semolina
particles are gradually and homogeneously hydrated in modern mixing
chambers. These operate under a vacuum to minimize oxidation of
the pigment and loss of the yellow colour. Next, the dough is extruded through various
shaped dies, under very high pressures, to produce the wide range
of different shapes. The extrusion chamber is temperature controlled,
usually at about 50 C to dissipate the heat generated by the pressure
and friction. Temperatures in excess of 50 C can damage the semolina
gluten proteins and reduce pasta quality.
Drying is a very crucial part of the process
in making high quality pasta. Long pasta is subjected to a blast
of air, immediately after extrusion, to minimize stickiness. Short
pasta is transferred to a pre-dryer to prevent it from sticking
together. The finished product is dried to a moisture content of
about 12 percent. Temperature and humidity in the dry chambers are
controlled so that the water is slowly removed from the pasta. If
dried too slowly the pasta would develop a sour taste, if too fast
the pasta becomes brittle and breaks easily. Finally, the finished product
is packed in bags or boxes. In some cases, delicate types of pasta
are actually packed by hand before being shipped to grocery stores
and restaurants.
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